Glass Bottle Manufacturing Service

3.Melting 3.融化

In the melting process, the batched materials will be fed into the furnace, and in the furnace, the raw materials will get heated and melted. The batch materials are heated at high temperatures and the average temperature is 15500 degrees to 16000 degrees. In the furnace, the raw material will form a liquid glass and it should be uniform, free of bubbles, and also that should come under the molding requirements. The melting temperature entirely depends on the composition. 在熔融过程中，将配料料送入炉内，在炉内对原料进行加热熔化。批料在高温下加热，平均温度为15500度至16000度。在熔炉中，原料将形成液态玻璃，它应该是均匀的，没有气泡，也应该符合成型要求。熔化温度完全取决于成分。

4.Feeding 4.喂养

The next process is the feeding process, and in this stage, the glassblowers will be feed. The feeding of the glass gob should be done at an optimum temperature. The temperature is chosen based on the weight and shape of the bottle. Then the glass is fed into the glass-bottle forming machine through the feeder. 下一道工序是进料工序，在这一阶段，玻璃吹制工将被进料。玻璃采空区的加料应在最佳温度下进行。根据瓶子的重量和形状来选择温度。然后通过给料机将玻璃送入玻璃瓶成型机。

The feeders will have an opening at the end, and low shear panels control this opening. The speed of the sheer mass can be controlled and if you need a big size glass then the sheer speed should be less. 给料机将在末端有一个开口，低剪切板控制这个开口。绝对质量的速度是可以控制的，如果你需要一个大尺寸的玻璃，那么绝对速度应该更小。

5.Forming 5.形成

Once the elongated shape has been cut from the furnace, then the next step is to get the shape of the bottle. In the forming process, the forming machine will transfer the garbs into the container. Once the garbs are placed inside the mold, now air is blown into the forming machine, so that the shape will be obtained. 一旦拉长的形状从炉中切割出来，下一步就是得到瓶子的形状。在成型过程中，成型机将服装转移到容器中。一旦服装被放置在模具内，现在空气吹进成型机，这样就会得到形状。

Once the shape is formed, it is removed from the mold. If you need to join any other shape to the glass, then you need to do it at this step, or else the glass will become hard, and then you need to melt the glass again. 一旦成型，就从模具中取出来。如果你需要加入任何其他形状的玻璃，那么你需要在这一步做，否则玻璃会变硬，然后你需要再次融化玻璃。

6.Annealing 6.退火

Once the glass is removed from the glass forming machine, then the next step is annealing. The annealing process is required, as it will remove the stress, phase separation, or crystallization inside the glass. During this stage, the structural state of the glass will get changed. 一旦玻璃从玻璃成型机中取出，下一步就是退火。退火过程是必需的，因为它将消除玻璃内部的应力、相分离或结晶。在这个阶段，玻璃的结构状态会发生变化。

The stress is caused mainly as the outer surface of the glass gets cooled rapidly than the interior side. The annealing process will help to cool both the inside and outside of the glass evenly to avoid any stress in the glass. This will also help to prevent the crack in the glass, and make the bottle stronger. 应力的产生主要是由于玻璃的外表面比内部冷却得快。退火过程将有助于均匀地冷却玻璃的内部和外部，以避免玻璃中的任何应力。这也有助于防止玻璃破裂，使瓶子更坚固。

7.Inspection 7.检查

Inspection is the most important step as it will help to find out the quality of the glass. Only the glass bottle which has been passed the inspection will be taken for the next level, and others that didn’t pass the inspection will be carried to the glass manufacturing process called cullet. 检验是最重要的一步，因为它有助于发现玻璃的质量。只有检验合格的玻璃瓶才会进入下一关，其他不合格的玻璃瓶将被带入玻璃制造过程，称为碎料。

The inspection is done at various levels, and in some cases, both manual and automatic inspection will be done to ensure a high-quality product to the customers. During the inspection, the size, shape, and defects will be checked, and the most common defects will be cracks, pinholes, contamination, and air trapped inside the bottles. 检查是在不同的层次上进行的，在某些情况下，人工和自动检查都将进行，以确保向客户提供高质量的产品。在检查过程中，将检查尺寸，形状和缺陷，最常见的缺陷是裂纹，针孔，污染和瓶内空气。

8.Additional Method 8.额外的方法

The glass bottle manufacturing process involves three additional methods, that includes; 玻璃瓶的制造过程涉及三种额外的方法，包括；

• Decal 贴花纸

Decal is a process that is used to create fine lines in the design of the glass, and also it will offer an attractive finish and higher durability. Once the design has been made, then the glass will undergo a drying and firing process. 贴花是一种用于在玻璃设计中创造细线的工艺，它也会提供一个有吸引力的表面和更高的耐用性。一旦设计完成，玻璃将经历干燥和烧制过程。

• Frosting 结霜

Frosting will produce a high-quality glass, and the frosting can be done by sandblasting or and etching. The frosting can be done any kind of glass, and while working with acid you need to be careful. 磨砂会产生高质量的玻璃，磨砂可以通过喷砂或蚀刻来完成。任何种类的玻璃都可以磨砂，但在使用酸的时候，你需要小心。

• Glaze spraying 釉喷涂

If you are planning to glaze your glass, then glaze spraying is an effective process as it will spread the glaze evenly, and the glaze will get dried quickly. 如果你打算给你的玻璃上釉，那么喷釉是一个有效的过程，因为它会均匀地扩散釉，而且釉会很快变干。

9.Packing and Shipment 9.包装与装运

Based on the customer’s requirement, the bottle will be packed accordingly. Also, the bottles are packed according to the destination, and then they will be stored in the warehouse or will get shipped to the customers. 根据客户的要求，对瓶子进行相应的包装。此外，瓶子是根据目的地包装的，然后它们将被储存在仓库或将被运送给客户。

The glass bottles will be wrapped in a cardboard box, and this box will contain multiple segments that have been separated by corrugated sheets. Mostly, the packaging will be an automatic process, so that any kind of damage can be avoided. 玻璃瓶将被包裹在一个纸板箱中，这个纸板箱将包含由瓦楞片隔开的多个部分。大多数情况下，包装将是一个自动的过程，这样任何种类的损坏都可以避免。